Cleanrooms are commonly used for various industries such as pharmaceuticals, medical devices, electronics, and aerospace. They provide a controlled environment for manufacturing, assembling, and testing products. Modern cleanrooms are classified based on the number of particles per cubic meter of air, and the classification determines the type of activities that can be carried out in the cleanroom.
When it comes to building a cleanroom, there are two main options available: modular and stick-built. Each of these options has its pros and cons, and choosing between them can be overwhelming. In this article, we will explore the difference between modular and stick-built cleanrooms to help you make an informed decision.
What is the Difference between Modular and Stick-Built Cleanrooms?
Modular and stick-built cleanrooms differ in the way they are constructed, the materials used, and their flexibility. Modular cleanrooms are constructed using prefabricated panels, while stick-built cleanrooms are constructed entirely on-site using traditional construction methods.
Modular cleanrooms are generally less expensive, faster to construct, and more flexible, while stick-built cleanrooms offer a more permanent and durable solution and may be a better choice for companies with specific requirements or for those who require a higher level of customization.
The choice between the two depends on factors such as the classification of the cleanroom, activities to be carried out, budget, timeline, and long-term goals.
The construction of modular cleanrooms involves prefabricated panels that are assembled on-site. These panels are manufactured in a factory and shipped to the site for assembly. The panels are then fitted together to form the walls, ceiling, and floor of the cleanroom. The construction process is faster than stick-built cleanrooms as there is less on-site fabrication.
Stick-built cleanrooms, on the other hand, are built entirely on-site using traditional construction methods. The walls, ceiling, and floor are built from scratch, causing the process can take longer than modular cleanrooms.
Modular cleanrooms are typically made of lightweight materials such as aluminum or stainless steel. The panels used are designed to be easy to clean and maintain. These materials are also resistant to corrosion, making them suitable for use in cleanroom environments.
Stick-built cleanrooms, on the other hand, can be made from a variety of materials, including wood, drywall, and metal studs. The materials used are determined by the classification of the cleanroom and the activities to be carried out.
Modular cleanrooms are highly flexible and can be easily modified or expanded. The prefabricated panels can be disassembled and reassembled in a new location, making it easier to move the cleanroom if needed. This flexibility makes modular cleanrooms an ideal choice for companies that have changing needs or are unsure about their long-term requirements.
Stick-built cleanrooms are less flexible and may require extensive renovations if changes are needed. Expanding a stick-built cleanroom may also take longer and require a larger investment. They are impossible to relocate.
Which Cleanroom Should You Choose?
Choosing between modular and stick-built cleanrooms depends on various factors, including your budget, timeline, and long-term goals. Here are some of the factors to consider when choosing a cleanroom:
- Budget: Modular cleanrooms are less expensive than stick-built cleanrooms due to the faster construction time and the use of lightweight materials. These costs will vary depending on the size and classification of the cleanroom.
- Timeline: Modular cleanrooms can be constructed faster than stick-built cleanrooms, making them an ideal choice if you have a tight deadline.
- Long-term goals: If you anticipate changes in your requirements or if you are unsure about your long-term goals, modular cleanrooms may be a better choice due to their flexibility.
- Customization: A stick-built cleanroom is will be difficult to modify as it is fabricated on-site. However, a modular cleanroom can provide easier customization in shorter time.
Choosing between modular and stick-built cleanrooms can be a challenging task. Each type of cleanroom has its pros and cons, and the decision ultimately depends on your budget, timeline, and long-term goals. Modular cleanrooms are generally less expensive, faster to construct, and more flexible than stick-built cleanrooms, making them an ideal choice for companies that have changing needs. However, stick-built cleanrooms may be a better choice for companies with specific requirements or for those who require a permanent solution. By considering your needs and consulting with cleanroom experts, you can make an informed decision and choose the right type of cleanroom for your business. Reach out to an expert at Instant Cleanroom Solutions about designing your own custom Modular Cleanroom or to learn about our other cleanroom offerings that may suit your needs.